Rotors and
gears
Intec’s core business is the construction of rotors (pumping units) for screw air compressors. Quieter and more efficient product than the classic piston compressor both in terms of performance and environmental impact.
In addition to rotors, Intec has reached heights of excellence in the production of gears. Inside the Intec plants, gears are produced for transmissions of all kinds, mainly for cars, tractors and other means of transport.
Beyond the specific production of rotors and gears, based on specific customer requests, Intec, with its long-lasting know-how capabilities, is able to offer its customers a complete range of services: engineering, design, manufacturing, commissioning. The company carries out every phase of the machining of its products, developing flexible, targeted and effective solutions, but above all that fully meet the needs of the customers.
Our production process
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1.
The Design.The design work on drawing, with prototyping and serial production.
2.
The Choice of Materials. Choice and purchase of the materials (steel) suitable for the realization.
3.
The Turning. The steel, purchased raw, is processed thanks to the action of numerically, top quality controlled lathes, branded Okuma.
4.
The Dentition. The second step is the toothing: in this phase the raw steel previously prepared by the lathes is carefully toothed; that is, the typical propellers of the rotors are processed and prepared by the toothing machines (branded Samputensili), which are extremely quick and precise.
5.
The Grinding. . The rotor before this stage is apparently ready; actually, it still has to face the most important part of its processing, which is grinding. During this last phase, the rotor first undergoes the grinding of the tangs and the faces on the diametrical grinding, and subsequently the grinding of the propellers on the involute grinding.
6.
The testing. These machines are directly connected to the measurement equipment within the testing, in order to constantly monitor the compliance with the specifications and intervene in real time on any changes to be made.
It is precisely the microscopic, infinitesimal detail that makes the difference between an INTEC product and one of any other manufacturing company. Millesimal differences that ultimately influence the final performance of the product in the round.